Magnetic drive Sealless pump

The correct choice of a magnetic drive Sealless pump, first of all, is to determine the use and performance parameters of the pump and choose the pump type suitable for your business. So what principle should be used to select the pump? What is the basis?
1. Seal-less circulating magnetic pump needs to meet the requirements of medium characteristics:
Circulating pump
1. For pumps that transport flammable, explosive, toxic or valuable media, reliable shaft seals or non-leakage pumps are required, such as magnetic drive pumps (no shaft seal, isolated magnetic indirect drive)
2. For shaft-sealed circulating magnetic pumps that transport corrosive media, the convection parts are required to use corrosion-resistant materials, such as fluoroplastics corrosion-resistant pumps
3. For pumps that convey solid particles, the convection parts are required to be made of wear-resistant materials, and the shaft seal should be flushed with clean liquid when necessary.
2. The mechanical aspect requires high reliability, low noise and low vibration.
3. Make the type and performance of the selected pump meet the requirements of process parameters such as device flow, head, pressure, temperature, cavitation allowance, suction stroke, etc.
4. When transporting strong corrosive media (such as “concentrated sulfuric acid, concentrated nitric acid”), when transporting flammable and explosive media, and when there is no pollution in the use environment: a shaft-sealed circulating magnetic pump can be used
5. Shaft-free circulating magnetic pump has the characteristics of high speed, small size, light weight, high efficiency, large flow, simple structure, stable performance, easy operation and convenient maintenance, etc. If there are no special requirements in the operating conditions, the centrifugal pump can be selected. The pump is better.

How to clean the hydrochloric acid magnetic drive pump?

How to clean the hydrochloric acid magnetic drive pump?
Before understanding how to clean, we must first figure out the cleaning principles. The basic principle of hydrochloric acid magnetic drive pump cleaning is that all cleaning methods must fully consider the following basic requirements.
To ensure that the requirements for the cleanliness of the parts are met, in the repair of water pumps, various parts,

The level of requirements for cleanliness is different.

In assembly, the cleaning requirements of mating parts are higher than non-matching parts, and moving parts are higher than static mating parts.

Precision fittings are higher than non-precision fittings.

For the surface of sprayed, plated and bonded workpieces, the cleaning requirements are very high.

When cleaning, different cleaning agents and cleaning methods must be adopted according to different requirements to ensure the required cleaning quality.

To prevent corrosion of parts, no corrosion of any degree is allowed to precision parts.

When the pump parts need to be parked for a period of time after cleaning, the anti-rust ability of the cleaning fluid or other anti-rust measures should be considered.

Ensure the safety of operation, prevent fire or poisoning the human body and cause pollution to the environment.

The corrosion-resistant self-priming pump select

The corrosion-resistant self-priming pump is a special material self-priming pump with corrosion resistance, so that there are more and more choices for the liquid delivered by the self-priming pump. Then which corrosion-resistant self-priming pump is better, I will show you Analyze.

Corrosion-resistant self-priming pump materials: PP, PVDF, stainless steel, these three materials are arranged in sequence, the strongest corrosion resistance is the corrosion-resistant self-priming pump made of stainless steel, and PVDF and stainless steel are also particularly resistant to high temperature, so generally We will choose to use PVDF and stainless steel self-priming pumps. If it is not a special liquid, you can use PP corrosion-resistant self-priming pumps. After all, the latter two are more expensive.

Corrosion-resistant self-priming pump suction length: Corrosion-resistant self-priming pump is not only corrosion-resistant, but also a self-priming pump, so the most important point to measure self-priming pump is suction. The higher the suction, the more expensive the self-priming pump. Corrosion self-priming pumps have a suction lift of 5 meters. The higher the value, the more expensive. The flow rate and head are also factors that measure the quality of self-priming pumps. Therefore, choose the corrosion-resistant self-priming pump at the same price. Who is better.

Summary: The above two major points are important factors for judging the quality of corrosion-resistant self-priming pumps, and the quality, noise, stability, and safety are also standards for judging the quality of corrosion-resistant self-priming pumps.

What is the difference between a self-priming pump and a centrifugal pump?

What is the difference between a self-priming pump and a centrifugal pump? We call water pumps with self-priming function as self-priming pumps. Common self-priming pumps on the market are: plastic self-priming pumps (plastics include: PP, PVDF, fluoroplastics, fluorine-lined), stainless steel self-priming pumps ( sus304, sus316), self-controlled self-priming pumps (also called vertical self-priming pumps), etc. Centrifugal pumps refer to pumps that use centrifugal force to work. They can all be called centrifugal pumps, such as magnetic pumps (large and small), pipeline pumps , Sewage pumps, vertical pumps and other pumps. In the industrial field, the frequency of use of centrifugal pumps is unmatched by other pumps.

Self-priming pump:

Fill the pump casing with water before starting the pump (or there is water in the pump casing itself). After starting, the impeller rotates at a high speed to make the water in the impeller channel flow to the volute. At this time, the inlet forms a vacuum, so that the water inlet check door opens, and the air in the suction pipe enters the pump and reaches the outer edge through the impeller channel.

Self-priming pumps all adopt the pump body structure with axial liquid return. The pump body is composed of a suction chamber, a liquid storage chamber, a scroll chamber, a liquid return hole, a gas-liquid separation chamber, etc. After the pump is started normally, the impeller sucks the liquid stored in the suction chamber and the air in the suction pipeline together, and the impeller The inside can be completely mixed. Under the action of centrifugal force, the liquid entrains the gas to flow toward the outer edge of the scroll, forming a certain thickness of white foam belt and high-speed rotating liquid ring on the outer edge of the impeller. The gas-liquid mixture enters the gas-liquid separation chamber through the diffuser. At this time, due to the sudden decrease of the flow rate, the lighter gas is separated from the mixed gas-liquid, and the gas continues to rise and discharge through the pump body spout. The degassed liquid returns to the liquid storage chamber, and enters the impeller again through the return hole, and mixes with the gas sucked in from the suction pipe inside the impeller again, and flows to the outer edge of the impeller under the action of the high-speed rotating impeller…. … As this process goes on again and again, the air in the suction pipeline is continuously reduced until the gas is exhausted and the self-priming process is completed, and the pump is put into normal operation. ——From Baidu Encyclopedia

Centrifugal pump:

Refers to the centrifugal force generated when the impeller rotates to transport the liquid pump.

After the centrifugal pump is started, the pump shaft will drive the impeller to rotate at a high speed, forcing the pre-filled liquid to rotate between the blades. Under the action of inertial centrifugal force, the liquid moves radially from the middle of the impeller to the outer periphery.

The liquid medium gains energy during its movement through the impeller, resulting in an increase in static pressure and an increase in flow velocity. When the liquid leaves the impeller and enters the pump casing, it decelerates due to the gradual expansion of the flow passage in the casing. Part of the kinetic energy is converted into static pressure energy, and then flows into the discharge pipe tangentially.

When the liquid is thrown from the middle of the impeller to the outer periphery, a low pressure zone will be formed in the middle of the impeller. Under the action of the total potential energy difference between the liquid level of the storage tank and the middle of the impeller, the liquid will be sucked into the middle of the impeller. Relying on the continuous operation of the impeller, the liquid is continuously sucked and discharged. The mechanical energy obtained by the liquid in the centrifugal pump is manifested as an increase in static pressure energy. ——From Zhihu

classification:

Self-priming pump: Self-priming pump is also a pump that relies on centrifugal force to transport liquid, so self-priming pump is also a kind of centrifugal pump, which can be called self-priming centrifugal pump. Self-priming pumps include: plastic self-priming pumps, stainless steel self-priming pumps, vacuum self-priming pumps, cast iron self-priming pumps, self-control self-priming pumps, etc.

Centrifugal pump: The range of centrifugal pump is much larger than self-priming pump.

According to the number of impellers: single-stage pump, multi-stage pump;

According to working pressure: low pressure pump, medium pressure pump, high pressure pump;

According to the impeller suction mode: single suction pump, double suction pump;

According to the position of the pump shaft: horizontal pump, vertical pump;

According to the way of impeller access: volute pump, guide vane pump;

According to purpose: oil pump, sewage pump, sewage pump, waste gas pump, circulation pump, etc.;

How to choose in use?

In specific working conditions, such as sewage treatment plants, electroplating plants, power stations, communities, photovoltaics and other specific sites, how do we choose between self-priming pumps and centrifugal pumps? It is definitely better to choose a centrifugal pump because the liquid level is higher than that of the pump to flow into the pump, because the efficiency of the centrifugal pump is higher than the self-priming pump. However, some processes, such as sewage treatment, require the use of self-priming pumps to transport sewage from the sewage tank to other places, because self-priming pumps have a certain self-priming ability.

Pay attention to the following points when operating the pneumatic diaphragm pump

Pay attention to the following points when operating the pneumatic diaphragm pump:

1. Ensure that the largest particle contained in the fluid does not exceed the pump’s maximum safe passing particle diameter standard.

2. The intake pressure should not exceed the maximum allowable working pressure of the pump. Compressed air higher than the rated pressure may cause personal injury and property loss and damage the performance of the pump.

3. Ensure that the pump pressure piping system can withstand the highest output pressure reached, and ensure the cleanliness and normal working conditions of the driving air system.

4. Electrostatic sparks may cause explosions, resulting in personal injury, accidents, and property losses. Use a wire with a large enough cross-sectional area as needed to properly and reliably ground the ground screw on the pump.

5. Grounding requirements comply with local laws and regulations and some special requirements on site.

6. Tighten the pump and each connecting pipe joint to prevent electrostatic sparks from being generated by vibration. Use antistatic hose.

7. To periodically check and test the reliability of the grounding system, the grounding resistance is required to be less than 100 ohms.

8. Maintain good exhaust and ventilation, away from flammable, explosive and heat sources.

9. The exhaust of the pump may contain solids. Do not point the exhaust to the working area or people to avoid personal injury.

10. When the diaphragm fails, the conveyed materials will be ejected from the exhaust muffler.

11. When transporting flammable and toxic fluids, please connect the drain to a safe place away from the work area.

12. Please use at least 3/8″ inner diameter pipe with smooth inner wall to connect the exhaust port and the muffler.

  1. The high pressure of the fluid may cause serious personal injury and property damage. Please do not perform any maintenance on the pump and the material pipe system when the pump is pressurized. For maintenance, first cut off the pump air intake and open The bypass pressure relief mechanism relieves the pressure of the pipeline system and slowly loosens the connected pipe joints.   
  2. Please do not send the pump directly to the manufacturer for repair if the pump is transporting hazardous and toxic fluids. Properly dispose of it in accordance with local laws and regulations, and use genuine parts from Shanghai Wangquan Pump Company to ensure service life.   
  3. Pumps made of aluminum alloy are used in the liquid transportation part. Please do not use them to transport liquids containing Fe3+, halogenated hydrocarbons and other halogenated hydrocarbon solvents, which will cause corrosion and cause the pump body to burst.   
  4. Ensure that all parts contacting the conveying body will not be corroded and damaged by the conveyed fluid.   
  5. Ensure that all operators are familiar with the operation and use of the pump and master the safety precautions of the pump. If necessary, provide necessary protective equipment.   
  6. Use the pump correctly and do not allow long-term dry running.

Fluorine rubber diaphragm of stainless steel pneumatic diaphragm pump diaphragm

Fluorine rubber diaphragm of stainless steel pneumatic diaphragm pump diaphragm

The fluorine rubber diaphragm is the most expensive of the ss air operated double diaphragm pump diaphragms. It has many similarities with nitrile rubber. What are the advantages compared with nitrile rubber?
From the appearance, both are black, fluorine rubber has a little fragrance (I think the smell is better than nitrile rubber); the main difference is that fluorine rubber is resistant to strong acids and alkalis, but the nitrile material is not resistant to acids and alkalis; fluorine rubber is resistant to grease The performance is better; the temperature resistance of fluorine rubber can reach 250 degrees Celsius, while the nitrile nitrile is about 120 degrees Celsius; in terms of elasticity and abrasion resistance, the nitrile diaphragm is slightly better.
The nitrile diaphragm and the fluorine rubber diaphragm are like pencils and pens, and they are different for different occasions, but in terms of value, the value of fluorine rubber is higher than that of nitrile. But in practical applications, nitrile rubber is more widely used because its price has a huge advantage. If it is an acid-base solution, then nitrile rubber and PTFE diaphragms are used together, and the effect is also very good. The total cost is more than that of fluorine rubber. Cheap. How to use fluorine rubber depends on actual use.

ss Air Operated Double Diaphragm Pump
Air Operated Double Pneumatic diaphragm (AODD) pump is a new transport machinery in china , is currently one of the most innovative pump . Using compressed gas as a power source for a variety of corrosive liquid , with particles of liquid , high viscosity , volatile, flammable, poisonous liquid can be pumped optical exhaustion . There are four pneumatic diaphragm material: plastic , aluminum, cast iron , stainless steel.

 

Stainless steel pneumatic diaphragm pump manufacturers and suppliers are from China.

10 advantages of Aluminum Alloy Air Operated Pneumatic Diaphragm Pump

10 advantages of Aluminum Alloy Air Operated Pneumatic Diaphragm Pump:
1. The pneumatic diaphragm pump has no rotating parts and no shaft seal. The diaphragm and the pumped medium are completely separated from the moving parts of the pump and the workpiece medium, and the conveyed medium will not leak out. Therefore, when pumping toxic, easy to play or corrosive media, it will not cause environmental pollution and endanger personal safety;
2. The flow is spacious and the passing performance is good. Allow large particles up to 10mm in diameter. When pumping mud and impurities, there is little wear on the pump;
3. The head and flow can be adjusted steplessly through the valve opening (air pressure adjustment is between 1-7 bar):
4. No need to irrigate and divert water. The suction range is up to 5m. The head reaches 50m. Outlet pressure≥6kgf/c㎡;
5. No need to use electricity. It is safe and reliable to use in flammable and explosive places;
6. Can be submerged in the medium to work:
7. Easy to use, reliable in work, just simply open and close the gas valve when starting and stopping. Even if the pump runs without medium for a long time or suddenly stops due to unexpected circumstances, the pump will not be damaged. Once overloaded, the pump will automatically stop, with self-protection performance, when the load returns to normal, it can automatically start operation;
8. Simple structure and few wearing parts. The pump has simple structure and is easy to install and maintain. The medium conveyed by the pump will not come into contact with the moving parts such as the valve, linkage, etc., unlike other types of pumps due to rotors, pistons, and gears. The performance of components such as, blades, etc. is gradually decreased:
9. It can transport more viscous liquids (viscosity below 10,000 centipoise):
10. The pneumatic diaphragm pump does not need to be lubricated with oil, even if it is idling. It also has no effect on the pump.
aodd pump manufacturers and suppliers from China.

Aluminum Alloy Air Operated Pneumatic Diaphragm Pump
The Air Operated Pneumatic Diaphragm Pump manufactured by china saiken pumps, and it is the most advanced type of diaphragm pumps in market for the moment. It adopts three-way air pilot valve to achieve real no dead stop and faster reversing.

Advantages of PVDF fluoroplastic pneumatic diaphragm pump

Advantages of PVDF pneumatic diaphragm pump:

pp aodd pump is a novel domestic positive displacement pump that uses compressed air as the power source, distributes air through the reciprocating movement of the air valve, and drives the diaphragm to squeeze the conveying medium. The pump integrates impurity pumps, self-priming pumps, mud pumps, and shields. Advantages of conveying machinery such as pumps and submersible pumps. This series of pumps has the characteristics of beautiful structure, good physical resistance, and durability. It is suitable for various corrosive liquids, particles, high viscosity, volatile, flammable, explosive, highly toxic liquids, ceramic glaze slurry, fruit Liquids such as slurry, glue, oil recovery from tanker silo bottoms, and temporary tank dumping can all be exhausted. In particular, it can solve the problems of vane pumps running, emitting, dripping, leaking and not allowing idling. This series of products can use ordinary Clean industrial gas or instrument gas, starting at a low pressure of 0.1 kg, can save more than 30% of gas consumption under normal delivery conditions. It is a new generation of energy-saving pumps and has a good market prospect.

PP AODD PUMP
The air operated diaphragm pumps manufacturer by SAIKEN PUMPS use compressed air as power source, and it is the most advanced type of diaphragm pumps in market for the moment. It adopts three-way air pilot valve to achieve real no dead stop and faster reversing.

aodd pump manufacturers and suppliers from China

Advantages of pp aodd Pump as a new type of conveying machinery

Why is the new type of conveying mechanical pp aodd pump taken seriously

Air Operated Double Diaphragm Pump is a new type of conveying machinery, which is a novel type of pump in China. Using compressed air as the power source, all kinds of corrosive liquids, liquids with particles, high-viscosity, volatile, flammable, and highly toxic liquids can be exhausted.

The pneumatic diaphragm pump has four materials: plastic, aluminum alloy, cast iron, and stainless steel. Diaphragm pumps use nitrile butadiene rubber, neoprene, fluororubber, polytetrafluoroethylene, and polytetrahexaethylene according to different liquid media. To meet the needs of different users. It is installed in various special occasions and used to pump the medium that cannot be pumped by conventional pumps, and has achieved satisfactory results.

 

Pneumatic diaphragm pumps are suitable for occasions. Due to the above characteristics of pneumatic diaphragm pumps, diaphragm pumps in the world have gradually invaded the market of other pumps and occupied a part of them. For example, diaphragm pumps in the painting and ceramic industries have an absolute dominant position, while in some other industries, such as environmental protection, wastewater treatment, construction, sewage, and fine chemicals, it is expanding its market share, and other pumps are irreplaceable. Status.

AODD pump manufacturers and suppliers from China

pp aodd pump
Plastic diapragm pump features:
1. Can supply PP and PVDF plastic pump, the size from 1/4″ to 3″, flow from 27 L/min to 1060 L/min, Max head 84 m.
2. Be full plastic pump for with PP center block, excellent chemical resistance.
3. PP pump in PP-H material which chemical resistance, wearing resitance much better than PP.
4. Four bolts connection design, good seal.
5. Flange connection design, strong and durable.
6. Three section manifold design,flexbile installation.

 

Selection of Air Operated Double Diaphragm Pump flow and characteristics

Selection of Air Operated Double Diaphragm Pump flow and characteristics

The flow characteristics of a aodd pump refers to the relationship between the relative flow and displacement (relative opening of the valve) of the medium flowing through the valve. The ideal flow characteristics mainly include straight line, equal percentage (logarithm), parabola and quick opening. The ideal flow characteristics commonly used in curves and spool shapes are only straight line, equal percentage (logarithmic), and quick opening. The parabolic flow characteristic is between the straight line and the equal percentage, which can generally be replaced by the equal percentage characteristic, and the quick opening characteristic is mainly used for two-position adjustment and program control, so the choice of the diaphragm pump characteristic is actually the linear and equal percentage flow characteristics s Choice.
The selection of the flow characteristics of the diaphragm pump can be calculated theoretically, but the methods and equations used are very complicated. At present, empirical guidelines are mostly used, which are specifically considered from the following aspects: ①Analyze and select from the adjustment quality of the regulation system; ②Consider from the process piping situation; ③Analyze from the load change.
By selecting the flow characteristics of the diaphragm pump, the shape and structure of the valve core can be determined according to its flow characteristics. However, for diaphragm valves, butterfly valves, etc., due to their structural characteristics, it is impossible to change the curved surface shape of the valve core to achieve the desired result. The required flow characteristics can be achieved by changing the shape of the feedback cam of the valve positioner.
Air Operated Double Diaphragm Pump manufacturers and suppliers from China

 

aodd pump
Plastic diapragm pump features:
1. Can supply PP and PVDF plastic pump, the size from 1/4″ to 3″, flow from 27 L/min to 1060 L/min, Max head 84 m.
2. Be full plastic pump for with PP center block, excellent chemical resistance.
3. PP pump in PP-H material which chemical resistance, wearing resitance much better than PP.
4. Four bolts connection design, good seal.
5. Flange connection design, strong and durable.
6. Three section manifold design,flexbile installation.